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“96-Hour Phone”? Samsung SDI Tests 20,000mAh Battery Prototype

In early January 2026, internal reports revealed that Samsung SDI, the electronics giant’s battery manufacturing division, is testing an experimental 20,000mAh dual-cell silicon-carbon battery. This technology represents a massive leap over the 5,000mAh to 6,000mAh batteries found in current flagships, aiming to fundamentally change how users power their mobile devices.

Inside the 20,000mAh Design

The prototype utilizes a dual-stack architecture to pack extreme capacity into a single system. By moving beyond traditional graphite to silicon-carbon (Si-C) technology, Samsung is attempting to achieve much higher energy density—storing more power in less physical space.

  • Primary Cell: A 12,000mAh unit with a thickness of 6.3mm.
  • Secondary Cell: An 8,000mAh unit with a thickness of 4mm.
  • Performance Targets: Early tests suggest the setup can deliver up to 27 hours of screen-on time (SOT) and survive roughly 960 charge cycles per year.
  • Unified System: Combined, the two cells reach the headline-grabbing 20,000mAh figure, which would easily provide multiple days of heavy usage on a single charge.

The “Swelling” Barrier

Despite the impressive capacity, the project faces a major engineering “longevity failure”. Silicon-carbon batteries are prone to physical expansion during charge and discharge cycles.

Internal testing reportedly showed that the 8,000mAh cell expanded from 4mm to 7.2mm in thickness—an 80% increase. Such significant swelling is a critical safety and durability concern, as it would likely rupture a standard smartphone chassis and compromise the device’s internal components.

Samsung vs. The Competition

While Chinese manufacturers like Honor and Oppo have already pushed into the 7,000mAh to 10,000mAh range using similar silicon-based technology, Samsung’s 20,000mAh prototype represents an even more extreme attempt to dominate the “big battery” race.

FeatureSamsung Experimental BatteryTraditional Li-ion Flagship
Total Capacity20,000mAh~5,000mAh
Screen-On TimeUp to 27 Hours~8–12 Hours
Battery ChemistrySilicon-Carbon (Dual-Cell)Graphite Anode (Single-Cell)
StatusR&D / Internal TestingMarket Standard

Availability Outlook

As of January 2026, there is no official confirmation that this battery will appear in the upcoming Galaxy S26 series. Due to the unresolved stability and swelling issues, industry experts believe it will take at least another six months to a year of lab testing to determine if this specific 20,000mAh configuration is viable for the consumer market.

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